from math import ceil from helix.calculators.bom_helper import add_parts_to_list from helix.constants import ebom_parts from helix.constants.ebom_parts import * from helix.constants.parts import wire_clip_large, cable_support, cable_support_lid, channel_nut, sunshade from helix.constants.system_type import SystemType from helix.constants.inverter_brand import InverterBrand class EbomCalculator(object): def __init__(self, user_values, row_count, column_count, modules_count = None, panels = None): self.values = user_values self.row_count = row_count self.column_count = column_count self.modules_count = modules_count self.panels = panels def resolve_power_monitor_type(self): module_type = self.values.module_type() thresholds = { ModuleType.Cell96: 306, ModuleType.Cell128: 230, ModuleType.PSeries: 286 } if (not self.modules_count) or self.modules_count >= thresholds[module_type]: return monitor_controller_480_v else: return monitor_controller_240_v def resolve_is_delta(self): if len(self.values.inverter_brands()) > 0: return self.values.inverter_brands()[0]['inverter_brand_id'] == InverterBrand.DELTA.value if len(self.values.standalone_inverters()) > 0: return self.values.standalone_inverters()[0]['model'].get_type == InverterBrand.DELTA.label # can't determine without data return False def compute_ebom(self): part_list = {} power_stations = self.values.power_stations() standalone_inverters = self.values.standalone_inverters() monitors = self.values.power_monitors() module_type = self.values.module_type() system_type = self.values.system_type() is_delta = self.resolve_is_delta() inverter_count = 0 total_ac_run_length = 0 panel_board_counts = [0, 0] proper_monitor_controller = self.resolve_power_monitor_type() for power_station in power_stations: power_station_count = power_station['power_station_quantity'] total_ac_run_length += power_station['ac_run_length'] inverter_quantity = power_station['inverter_quantity'] + self.get_standalone_inverters(power_station) if inverter_quantity <= 2: panel_board_counts[0] += power_station_count else: panel_board_counts[1] += power_station_count if self.power_station_has_monitor(power_station, monitors): panel_board_parts_to_use = panel_board_parts_with_monitor(inverter_quantity, proper_monitor_controller) else: panel_board_parts_to_use = panel_board_parts(inverter_quantity, with_aux=False) add_parts_to_list(part_list, panel_board_parts_to_use, power_station_count) add_parts_to_list(part_list, shared_panel_board_parts(module_type, system_type), power_station_count) add_parts_to_list(part_list, {channel_nut: 4}, power_station_count) for inverter in power_station['inverters']: inverter_count += power_station_count self.add_parts_for_inverter(part_list, inverter, power_station_count) add_parts_to_list(part_list, inverter_parts(inverter, module_type), power_station_count) for inverter in standalone_inverters: inverter_count += 1 total_ac_run_length += inverter['ac_run_length'] self.add_parts_for_inverter(part_list, inverter) add_parts_to_list(part_list, standalone_inverter_parts(inverter, system_type, module_type), 1) add_parts_to_list(part_list, inverter_parts(inverter, module_type), 1) if inverter['attachment_point'][1]: add_parts_to_list(part_list, standalone_inverter_attached_to_panel_board_parts, 1) for monitor in monitors: if monitor['power_source'][0] == 'Switch Gear/External': add_parts_to_list(part_list, {proper_monitor_controller: 1}, 1) if is_delta: clips_amount = inverter_count * self.row_count * 1.15 clips_rounded = int(ceil(clips_amount / 10.0)) * 10 add_parts_to_list(part_list, {wire_clip_large: clips_rounded}) else: add_parts_to_list(part_list, {wire_clip_large: inverter_count}, self.row_count) add_parts_to_list(part_list, {stump: 1}, ceil(total_ac_run_length / 4.0)) cable_supports = self.calculate_cable_supports(panel_board_counts, len(standalone_inverters), is_delta) add_parts_to_list(part_list, {cable_support: 1, cable_support_lid: 1}, cable_supports) add_parts_to_list(part_list, {rear_skirt_1_1: -1}, ceil(cable_supports*.38)) dependent_part_list = {} for part, quantity in part_list.items(): dependent_parts = ebom_parts.dependent_parts(module_type, system_type,is_delta).get(part) if dependent_parts: add_parts_to_list(dependent_part_list, dependent_parts, quantity) add_parts_to_list(part_list, dependent_part_list) return part_list def add_parts_for_inverter(self, part_list, inverter, multiplier=1): strings_per_inverter = inverter_strings_parts.get(inverter['strings_per_inverter'], {}) add_parts_to_list(part_list, inverter_model_parts[inverter['model']], multiplier) add_parts_to_list(part_list, strings_per_inverter, multiplier) if inverter['sunshade']: add_parts_to_list(part_list, {sunshade: 1, sunshade_bolt: 2, sunshade_washer: 2}, multiplier) if inverter['dc_switch']: add_parts_to_list(part_list, dc_switch_parts, multiplier) def calculate_cable_supports(self, panel_board_counts, standalone_inverter_count, is_delta): # There are some tests that don't have panels if is_delta and self.panels is None: return 0 if is_delta: panels_count = len(self.panels) if panels_count == 0: return 0 if self.values.system_type() == SystemType.dualTilt: Avg_Columns = self.column_count / panels_count Col2Row_Ratio = self.column_count / self.row_count Col2Row_Ratio = 1 if Col2Row_Ratio < 1 else Col2Row_Ratio return ceil(standalone_inverter_count * 1.25 * Avg_Columns * Col2Row_Ratio + Avg_Columns) else: Avg_Rows = self.row_count / panels_count Row2Col_Ratio = self.row_count / self.column_count Row2Col_Ratio = 1 if Row2Col_Ratio < 1 else Row2Col_Ratio return ceil(standalone_inverter_count * 1.25 * Avg_Rows * Row2Col_Ratio + Avg_Rows) else: if sum(panel_board_counts) == 0: return 0 if self.values.system_type() == SystemType.dualTilt: dimension1 = self.column_count dimension2 = self.row_count else: dimension1 = self.row_count dimension2 = self.column_count result = (standalone_inverter_count + panel_board_counts[0] + (2 * panel_board_counts[1])) / sum(panel_board_counts) result *= dimension1 * max(dimension1 / dimension2, 1) result += dimension1 return ceil(result) def get_standalone_inverters(self, power_station): standalone_inverters = self.values.standalone_inverters() count = 0 for inverter in standalone_inverters: if inverter['attachment_point'][1] == power_station['power_station_id']: count += 1 return count def power_station_has_monitor(self, power_station, monitors): for monitor in monitors: if monitor['power_source'][1] == power_station['power_station_id']: return True return False